AI Bag Counter Solution
Product Overview
The AI Bag Counting System is an advanced vision-based automation solution
designed to accurately and automatically count bags in high-speed and demanding
industrial environments. Powered by artificial intelligence and machine vision, the
system ensures reliable counting even when bags overlap, tilt, stack, or move
irregularly.
Suitable for both Packer Counting and Loading Counting applications, the system
integrates seamlessly with PLC, SCADA, LAN, MIS, and ERP platforms to provide
centralized monitoring, real-time insights, and intelligent data management. With
accuracy levels of up to 99.99%, it significantly reduces manual dependency, eliminates
counting errors, and enhances operational transparency—making it ideal for
continuous, 24/7 operations.
Key Features
AI-Powered Vision Technology
Advanced camera and AI algorithms ensure precise counting under complex
bag movement conditions
High Accuracy & Reliability
Delivers up to 99.99% counting accuracy across varying bag sizes, shapes,
and speeds.
Dual Application Support
Works seamlessly for both packer-level counting and truck/loading area
counting
Real-Time Monitoring & Alerts
Provides live dashboards, instant alerts, and system health monitoring.
Data Logging & Audit Trails
Maintains complete historical records for traceability, compliance, and reporting.
Enterprise System Integration
Easily integrates with PLC, SCADA, LAN, MIS, and ERP systems.
Rugged Industrial Design
Built to perform reliably in dusty, harsh, and high-load environments.
Key Benefits
Eliminates Manual Counting Errors
Reduces dependency on manpower and ensures consistent accuracy.
Improves Productivity & Efficiency
Enables faster operations without compromising count reliability.
Enhanced Accountability & Transparency
Provides verifiable data for dispatch, billing, and audits.
Lower Operational Costs
Minimizes rework, disputes, and labor costs.
Scalable & Future-Ready
Easily adaptable to expanding production and automation upgrades.
Industry-Proven Solution
Ideal for Cement, Fertilizer, Chemicals, FMCG, Food Processing, and Bulk
Packaging industries.